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We have a capacity to produce
the following :- |
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42 Tons of Single Ring Spun
Combed yarn per day in the count
range of
Ne 16 to Ne 50. |
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3 Tons of Carded yarn per day. |
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10 Tons of Doubling 16s - 40s
per day. |
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In Open-end, 20 Tons of Hosiery
and Warp yarn per day are being produced
in the count range of Ne 6s to
Ne 20s. |
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Infrastructure |
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BLOW ROOM
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UNIFLOCK, Uniclean, Barco Contamination Sorter and other
beating points like Unimix, ERM
and Fine Clearer from Rieter. |
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C-51 Rieter cards. |
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COMBING PREPARATION
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Draw Frame SB-2 and Unilap E-30 alongwithSliver lap and
Ribbon lap combination for finer
counts. |
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COMBERS
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E-60 Combers Rieter. |
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DRAW FRAME
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RSB851 and RSB951 Rieter. |
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SPEED FRAME
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Rieter LF 1400, LF1400A & LF
1465. |
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RING FRAME
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LR-6. |
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AUTOCONER
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Schlafhorst comprised of model
238 & 338. |
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TWO-FOR-ONE Twister
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Volkmann TFO with associated parallel Winder equipped
with length measuring device and
Twin Aqua Splicer-923 B from
M/s. Mesdan, Itally. |
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OPEN END
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4 Nos. of Open End Spinning from M/s. Rieter (Model- R1)
is having 960 rotors in total.
These M/c are equipped with
Uster Poly Guard -5 Yarn
Clearer. 2 Nos. of Open End
Spinning from M/s.Schlafhorst
(Model-Autocora 360) is having
720 rotors in total. |
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POWER PLANT
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100 % Captive power generation through Warstsila D.G. set
imported from finland with a
total capacity of 12 MW. |
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Other Unique Features |
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BIAS
It is unique software to control
inventory and issuing of cotton
bales to have a consistent day
to day mixing. After receipt of
approved cotton lots in the
factory premises, each bale of
every consignment is tested and
graded with BIAS (BALE INVENTORY
AND ANALYSYS SYSTEM), stacked in
Warehouse marked with
various bales and its
consumption for defined end
product. Issue of Raw material
is generated with, BIAS system
generating bale lay out for the
Uniflock to avoid problems of
barre and inconsistency in
Quality.
Contamination free yarn
Today, contamination
is the single most major problem
for any spinner throughout the
world. To detect unwanted
contamination, we have
modernised our plant with latest
equipment as given below :-
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BARCO : To detect &
eliminate Contamination in
Blowroom we have installed
this system from M/s Barco,
Belgium in all Blowroom
Lines.
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Quantum Clearer: To
detect & eliminate
Contamination on Winding
M/c, this is a latest
Optical based clearer
QUANTUM CLEARER from M/s
Zellweger Uster in Autoconer.
This has a capacity to
detect visual contamination
upto 5% visibility.
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Loephe Yarn Master 930
Plus : This yarn clearer
is installed in Autoconer to
detect contamination in yarn
alongwith other
objectionable faults.
Elite
Spinning
To produce a special
yarn having low hairiness and
higher strength, these M/cs were
installed to cater special
requirement of customer,
aspiring for niche market
segments.
Length
Measuring Device
Our Autoconers and
Cheese Winding machines are
equipped with electronic Length
Measuring Device so that we can
guarantee fixed length material
for improved warping efficiency
and lower wastage.
Mesdan
Wet Splicer
Our doubled yarn is knotless
one. Again thanks to the modern
technology of Wet Splicer from
M/s Mesdan, which we have
installed on all our TFOs &
Cheese Winders.
Xorrela
Coditioning
All yarn is Xorella
conditioned for Steam setting of
twist present in the yarn
resulting in better performance
in further processing.
LUWA
Air-conditioning system
A computerised Air
conditioning system maintains
Temperature and Humidity in the
department throughout the year |
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Research & Development |
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We
have well equipped R&D in all of
our production centers with well
qualified and dedicated
Technical team concentrating and
maintaining various systems to
maintain consistent Quality
Output. A brief description of
various equipments installed in
various departments given below
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Our R& D is fully equipped with
instruments of State of the Art
Technology. Zwelleger Uster, the
renowned manufacturer of textile
testing instrument is the
supplier of our following
instruments |
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UT-3 :
For testing of
Unevenness, Imperfections and
Hairiness of yarn, Roving and
Sliver. |
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UTR-3:For
testing of yarn strength/ RKM,
Elongation with a traverse speed
of 5000mm per minute. |
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Classimat: For
detection of infrequent type of
faults, present in yarn like
long thick place, thin places
etc so that reason for their
presence shall be taken care and
attacked. |
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HVI:
Fibre Testing Instrument for
Span Length, Uniformity,
Strength, Micronair and Colour
grade of cotton. |
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AFIS:
Heart of process control for
evaluation of Neps, Maturity,
Short Fibre and length. |
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Knitting and Dyeing of each
container to confirm quality
before dispatch. |
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On Line Monitoring |
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D/F CV% |
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Yarn CV%, Imperfection ,
Classimat, Individual Spindle
quality assessment through
Quantum Clearer in Autoconer. |
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Open End Yarn CV%, Imperfection,
Classimat, Individual Spindle
quality assessment through Uster
Poly Guard in Open End M/c. |
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CAY - Computer Aided yarn
clearing helps to optimise the
clearing curve as per quality
requirement. |
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On
Line Q-PACK System in Autoconer. |
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Besides
time to time we are getting our
samples tested in National &
International Accredited
Laboratories like SGS, CTL to
check reliability of our
equipments. Besides, yarns are
being checked periodically on
Zweigle Hairiness Tester and
Random Tumble Tester to get idea
of output quality in terms of
Hairiness and Pilling Test |
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